The content of the maintenance plan, which includes actual work, instructions, schedule, workers, spare parts and contractors, guides all maintenance work activities. Read on to learn what to include in the plan and how to make it efficient. Maintenance Schedule: Applies to an equipment system or work center, describes the total package of all maintenance requirements for the care of that system. This is where a maintenance plan becomes vital.
A maintenance plan refers to a company's strategy in maintaining machinery, equipment, and other types of assets used for the operation. Having a maintenance plan ensures the long-term success of the company by improving safety, reliability and productivity. Improve OEE, Improve Safety, and Reduce Downtime. Track usage by work order and asset.
Assign, comment and track status in real time. Because scheduling routine maintenance based on usage or activation time reduces the likelihood of unplanned equipment failures that result in expenses. Workers' overtime, outsourced experience, and expedited parts shipments can add up quickly. However, the most significant financial loss for industrial companies is due to lack of production targets due to downtime.
It details the scope of the work, what is expected, the expected time frame to complete the work, who authorized the work orders, and an assigned maintenance technician. Work orders help you organize, assign, prioritize, track, and complete maintenance tasks, and capture asset maintenance history. A connected workforce is more likely to perform better, according to McKinsey Global Institute. Using a mobile CMMS with team chat will virtually eliminate important project details from being lost sight of.
MaintainX reduces time spent clarifying details, improves access to maintenance records, and accelerates problem resolution between technicians and managers. Then set SMART objectives and key performance indicators (KPIs) to measure progress. SMART is an acronym for Specific, Measurable, Achievable, Relevant and Time-Bound. Preventive maintenance helps organizations reduce unplanned downtime, increase asset reliability, minimize maintenance costs, and.
While initially launching a preventive maintenance program may seem complicated, it's simple if you plan it effectively. Maintenance planning is the process of determining what maintenance work should be performed and how it should be carried out. A solid maintenance plan is based on the “why” of maintenance tasks, and must be constantly updated as data is completed. Include senior management, maintenance managers, maintenance technicians, and any other personnel who understand the way your system works.
A maintenance planning function is a fundamental tool for reducing downtime and maximizing the value of preventive maintenance. Electrical Maintenance: This area covers the maintenance of equipment and systems that supply electricity to residential, industrial, or commercial buildings. With MicroMain preventive maintenance software, you have access to more than 240 sets of standard procedures that cover common maintenance activities. Now that you've decided which assets you want to include in your preventive maintenance plan, you need a list of the specific maintenance tasks that will be performed on them, as well as the frequency of those tasks.
In modern maintenance circles, it is recognized that there is great value in planning the maintenance workload at the macro level over a long-term horizon, as well as at a detailed level over a short horizon. Corrective maintenance is a maintenance task that is performed to identify, isolate and rectify a fault, so that failed equipment, machine, or system can be restored to an operating condition within established tolerances or limits for in-service operations. Before using this data to create a preventive maintenance program, talk to your technicians and review available maintenance logs and reports. Getting your maintenance team involved in the implementation of preventive maintenance and CMMS programs is essential to your success.
Now that you have the numbers, do some data analysis and see how much corrective maintenance is costing you and how much preventive maintenance work you would need to do to drastically reduce it. Generating a long-range maintenance plan that shows the number of hours of preventive maintenance work that will be performed at each worksite over an 18-24 month horizon is a valuable tool. . .